How are Facility Risk Ratings assigned?

This guidance article explains how the RBA's Chemical Platform enables RBA members and their suppliers to determine high-level, qualitative Facility Risk Ratings of ‘Very Low’ through ‘Very High’ using the RBA's standardized Facility Risk Rating Methodology, which may be used to support materiality assessments and risk-based supply chain due diligence on chemical management risks. 

For Facility Risk Ratings to be accurate, comparable, and conformant to this methodology, Chemical Platform users must generate standard Facility Risk Scorecards that account for all chemical products (i.e., process chemicals, chemicals in products, and others) being consumed at facilities. Although Custom Facility Risk Scorecards with limited scopes on chemical risk data may be generated to satisfy stakeholder demands such as materials restrictions assurance and ecolabel conformance, standard Facility Risk Scorecards must account for 100% of chemical products being consumed at the facility. 

Facility Risk Ratings are primarily based on two factors; weighted average Product Hazard Ratings and weighted average Exposure Ratings, which are each weighted by the volume of chemicals being consumed. Facility Risk Ratings are determined using these two factors along with the Chemical Risk Ratings Matrix described in the following 3 steps of the RBA's Facility Risk Rating Methodology. 

RBA's Facility Risk Rating Methodology 

Step 1: Determine weighted average Product Hazard Rating

Product Hazard Ratings are based on formulation-level hazard data derived from Globally Harmonized System of Classification and Labelling of Chemicals (GHS)5F information disclosed in chemical products’ Safety Data Sheets (SDSs) and ingredient-level hazard data derived from ChemFORWARD Hazard Band ratings based on comprehensive, best-in-class chemical hazard assessments (CHAs). 

Using codified GHS and EU CLP hazard statements (H-codes) contained in Section 2: Hazard Identification of SDSs, formulation-level hazards are assigned hazard ratings of Very Low through Very High (quantified as 1 through 5) based on Table 1. Using substance CAS numbers contained in Section 3: Composition/Information on Ingredients of SDSs, ingredient-level hazards are assigned hazard ratings of Very Low through Very High (quantified as 1 through 5) using ChemFORWARD Hazard Band ratings based on Table 2. The highest hazard rating between all formulation-level hazard ratings and all ingredient-level hazard ratings is assigned as the Product Hazard Rating of the chemical product.

Table 1: Formulation-level Hazard Ratings

Hazard Class

Hazard Category, Sub-Category

H-Codes*

Hazard Rating

Explosives

Divisions 1.1, 1.2, 1.3

H201, H202, H203

Moderate

Explosives

Division 1.4

H204

Low

Explosives

Division 1.5

H205

Very Low

Explosives

Unstable Explosive

H200

High

Flammable gases

Category 1, 1A (incl. pyrophoric gas, chemically unstable gas A/B)

H220, H230, H231, H232

High

Flammable gases

Category 1B

H221

Moderate

Flammable gases

Category 2

H221

Low

Aerosols

Categories 1, 2

H222, H223, H229

Moderate

Aerosols

Category 3

H229

Low

Gases under pressure

Compressed, dissolved, liquefied, or refrigerated liquefied gas

H280, H281

Low

Flammable liquids

Category 1

H224

High

Flammable liquids

Category 2

H225

Moderate

Flammable liquids

Category 3

H226

Low

Flammable liquids

Category 4

H227

Very Low

Flammable solids

Category 1

H228

Moderate

Flammable solids

Category 2

H228

Low

Self-reactive substances and mixtures; Organic peroxides

Types A, B

H240, H241

High

Self-reactive substances and mixtures; Organic peroxides

Types C, D

H242

Moderate

Self-reactive substances and mixtures; Organic peroxides

Types E, F

H242

Low

Pyrophoric liquids and solids

Category 1

H250

Moderate

Self-heating substances and mixtures

Category 1

H251

Moderate

Self-heating substances and mixtures

Category 2

H252

Low

Substances and mixtures, which in contact with water, emit flammable gases

Category 1

H260

Moderate

Substances and mixtures, which in contact with water, emit flammable gases

Categories 2, 3

H261

Low

Oxidizing gases, liquids, and solids

Category 1

H270, H271

Moderate

Oxidizing liquids and solids

Category 2

H272

Low

Oxidizing liquids and solids

Category 3

H272

Very Low

Corrosive to metals

Category 1

H290

Low

Desensitized explosives

Categories 1, 2

H206, H207

Moderate

Desensitized explosives

Categories 3, 4

H207, H208

Low

Acute toxicity

Dermal or Inhalation, Category 1

H310, H330

Very High

Acute toxicity

Dermal or Inhalation, Category 2

H310, H330

High

Acute toxicity

Dermal or Inhalation, Category 3

H311, H331

Moderate

Acute toxicity

Dermal or Inhalation, Category 4

H312, H332

Low

Acute toxicity

Dermal or Inhalation, Category 5

H313, H333

Very Low

Acute toxicity

Oral, Category 1

H300

High

Acute toxicity

Oral, Category 2

H300

Moderate

Acute toxicity

Oral, Category 3

H301

Low

Acute toxicity

Oral, Category 4

H302

Very Low

Acute toxicity

Oral, Category 5

H303

Very Low

Skin corrosion/irritation

Category 1, 1A, 1B, 1C

H314

High

Skin corrosion/irritation

Category 2

H315

Moderate

Skin corrosion/irritation

Category 3

H316

Low

Serious eye damage/eye irritation

Category 1

H318

High

Serious eye damage/eye irritation

Category 2, 2A

H319

Moderate

Serious eye damage/eye irritation

Category 2B

H320

Low

Respiratory sensitization

Category 1, 1A, 1B

H334

High

Skin sensitization

Category 1, 1A, 1B

H317

High

Germ cell mutagenicity

Category 1, 1A, 1B

H340

Very High

Germ cell mutagenicity

Category 2

H341

High

Carcinogenicity

Category 1, 1A, 1B

H350, H350i

Very High

Carcinogenicity

Category 2

H351

High

Reproductive toxicity

Additional category for effects on or via lactation

H362

High

Reproductive toxicity

Category 1, 1A, 1B

H360, H360F, H360D, H360FD, H360Fd, H360Df

Very High

Reproductive toxicity

Category 2

H361, H361f, H361d, H361fd

High

Specific target organ toxicity – single exposure

Category 3, Narcotic effects or respiratory tract irritation

H335, H336

Low

Specific target organ toxicity – single exposure

Category 1

H370

High

Specific target organ toxicity – single exposure

Category 2

H371

Moderate

Specific target organ toxicity – repeated exposure

Category 1

H372

High

Specific target organ toxicity – repeated exposure

Category 2

H373

Moderate

Aspiration hazard

Category 1

H304

High

Aspiration hazard

Category 2

H305

Moderate

Hazardous to aquatic environment, short- or long-term

Acute 1, Chronic 1

H400, H410

Moderate

Hazardous to aquatic environment, short- or long-term

Acute 2, Chronic 2

H401, H411

Low

Hazardous to aquatic environment, short- or long-term

Acute 3, Chronic 3, Chronic 4

H402, H412, H413

Very Low

Hazardous to the ozone layer

Category 1

H420

High

Endocrine disruption for human health

Category 1

EUH380

Very High

Endocrine disruption for human health

Category 2

EUH381

High

Endocrine disruption for the environment

Category 1

EUH430

High

Endocrine disruption for the environment

Category 2

EUH431

Moderate

PBT, vPvB, PMT, or vPvM properties

PBT, vPvB, PMT, vPvM

EUH440, EUH441, EUH450, EUH451

High

Supplemental hazard information – physical properties

Reacts violently with water; may form flammable/explosive vapour-air mixture in use

EUH014, EUH018

Low

Supplemental hazard information – physical properties

May form explosive peroxides; risk of explosion if heated under confinement

EUH019, EUH044

Moderate

Supplemental hazard information – health properties

Repeated exposure may cause skin dryness or cracking

EUH066

Very Low

Supplemental hazard information – health properties

Contact with water or acids liberates toxic gas

EUH029, EUH031

Moderate

Supplemental hazard information – health properties

Contact with acids liberates very toxic gas; toxic by eye contact; corrosive to the respiratory tract

EUH032, EUH070, EUH071

High

Supplemental label elements – certain mixtures and plant protection products

Safety data sheet available on request; comply with the instructions for use

EUH210, EUH401

Very Low

Supplemental label elements – certain mixtures

Contains lead, chromium (VI), isocyanates, epoxy constituents, or other sensitizers; can become flammable in use; hazardous respirable droplets or dust may be formed

EUH201, EUH201A, EUH203, EUH204, EUH205, EUH208, EUH209A, EUH211, EUH212

Low

Supplemental label elements – certain mixtures

Cyanoacrylate; may release dangerous gases (chlorine); cadmium fumes formed during use; can become highly flammable in use

EUH202, EUH206, EUH207, EUH209

Moderate

*Hazard categories, sub-categories, divisions, and types that share the same H-codes and Hazard Rating are grouped into single rows. Rows with EUH-codes reflect EU CLP hazard classes and supplemental hazard information not included in GHS.

Table 2: Ingredient-level Hazard Ratings

ChemFORWARD Hazard Band

Implications

Hazard Rating

P1593C4T7#yIS1

Low hazard and low risk

 

Very Low (1)

 

P1597C7T7#yIS1

Some moderate hazards but low risk

 

Low (2)

 

P1601C10T7#yIS1

Moderate hazard, moderate risk or uncertainty that could result in moderate risk

 

Moderate (3)

 

P1605C13T7#yIS1

Moderate to high hazard; emerging regulatory risk 

(classification may be based on a chemical class/group approach)

 

High (4)

 

P1609C16T7#yIS1

High hazards and high risk in most scenarios

 

Very High (5)

 

P1613C19T7#yIS1

CHA completed with excessive data gaps, rating is not possible

 

Moderate (3)

 

P1617C22T7#yIS1

Unknown; Request a CHA to inform decision

 

Moderate (3)

 

Note – If a chemical product’s SDS doesn’t disclose any CAS numbers for ingredients or H-Codes for the formulation, a Product Hazard Rating of Very Low (1) is assigned to the chemical product.

Note – If substances result in ChemFORWARD Hazard Band ratings of “U” or “?”, ingredient-level hazard ratings of Moderate (3) are assigned to those substances to avoid over- or under-rating such substances and ChemFORWARD uses this information to help prioritize future development of CHAs.

After determining Product Hazard Ratings (PHRs) and annual volumes consumed for all chemical products, facilities' weighted average PHR may be determined using the following formula:

Note – Calculated weighted average PHR must be rounded up to the nearest whole number (e.g., weighted average PHR of 2.5 is rounded up to 3 for Moderate).

The below example demonstrates how a weighted average PHR may be determined based on the given data. 

Given:

  • Chemical A has a PHR of High (4) and annual consumption of 1,000 kg
  • Chemical B has a PHR of Low (2) and annual consumption of 300 kg
  • Chemical C has a PHR of Very High (5) and annual consumption of 500 kg

 

 

Step 2: Determine weighted average Exposure Rating

Exposure Ratings are based on three data variables originally derived from CEPN’s PCDC Tool and now also collected by RBA’s Chemical Platform; the number of persons with potential exposures to the chemical product (P rating) based on Table 3, the application method of the chemical product usage (A rating) based on Table 4, and the ventilation control measure in place (V rating) based on Table 5. Exposure Ratings for each chemical usage are calculated by the following formula:

Table 3: Persons with Potential Exposures

# of Persons

P Rating

0-10

1

10-20

2

20-50

3

50-100

5

100-500

7

500-1,000

9

Over 1,000

10

Table 4: Application Methods

Application Method

A Rating

Manual

10

Both

5

Automated

0.1

Table 5: Ventilation Control Measures

Ventilation Control Measure

V Rating

Outdoor location with no local exhaust ventilation

5

Indoor location with no ventilation

10

Indoor with general room ventilation

5

Indoor or outdoor with local exhaust ventilation

2

Indoor or outdoor with exhausted enclosure

0.1

Similar to PHRs, calculated Exposure Ratings are assigned qualitative Exposure Ratings of Very Low through Very High (quantified as 1 through 5) based on Table 6.

Table 6: Qualitative Exposure Ratings

Calculated Exposure Rating

Qualitative Exposure Rating

≤ 1

Very Low (1)

>1 to ≤10

Low (2)

>10 to ≤25

Moderate (3)

>25 to ≤100

High (4)

>100

Very High (5)

After determining qualitative Exposure Ratings (ERs) and annual volumes consumed for all chemical products, facilities' weighted average ER may be determined using the following formula:

Note – Calculated weighted average ER must be rounded up to the nearest whole number (e.g., weighted average ER of 1.5 is rounded up to 2 for Low).

The below example demonstrates how a weighted average ER may be determined based on the given data. 

Given:

  • Chemical A has a ER of High (4) and annual consumption of 1,000 kg
  • Chemical B has a PHR of Low (2) and annual consumption of 300 kg
  • Chemical C has a PHR of Very High (5) and annual consumption of 500 kg

 

 

Step 3: Determine overall Facility Risk Rating using Chemical Risk Ratings Matrix 

After both the weighted average PHR and weighted average ER are determined, the overall Facility Risk Rating may be determined by using the Chemical Risk Ratings matrix illustrated in Figure 1.

Figure 1: Chemical Risk Ratings Matrix

 

The below example demonstrates how an overall Facility Risk Rating may be determined using the Chemical Risk Ratings matrix based on the given data. 

Given:

  • Weighted average PHR is High (4)
  • Weighted average ER is Low (2)

In this example, the Facility Risk Rating = Moderate